SUP-AMF-D Instructions-1.0

Thank you for choosing Super PowerHandheld Welding Wire Feed System. This user manual provides you with importantsafety, operation, maintenance and other information. Therefore, please readthis user manual carefully before using this product.

To ensure safe operation andoptimum product operation, please observe the following cautions and warnings,as well as other information in this manual.

1.Overview

This manual contains a generaldescription of the basic installation, factory settings, operation, use, andservice of this welding wire feeder.

Super welding wire feeding systemis a wire feeding system launched in 2019. This product covers theself-developed control system, and is equipped with the function of drawingback and feeding wire. This product can be adapted to various handheld weldingwire feeding systems.

1.1 Operating environment and parameters

1. Ensurereliable grounding before power supply.

2. the wirefeeding wheel is matched with the wire warp and corresponds to the wire feedingpipe;

3. Do notbend the wire feeding tube.

2.Installation

2.1 Definition of circuit wiring

Two plugsare provided at the tail of the complete machine, which are defined as followsaccording to different models, and are directly connected to the control box.

2.1. 1 conventional wire feeder wiring

2.1. 2 Wire feeder wiring of process library

Exceptfor customization, all models have the same power supply, 220V input (support110V input, need to replace the switching power supply), and the wire feedingsignal is a passive conduction signal. Please note that the main control boardof individual models distinguishes the wire feeder signal ±, please connectaccording to the line mark

Installation of the welding wiredisc/wire feeding wheel of 2.2

① It is forbidden to use flux-coredwire, and the selection of welding wire shall be consistent with the materialto be welded.

② There are two wire feeding wheelsin total. The two sides are of different models, corresponding to differentcore diameters. Please be sure to install them accordingly. If 1.2 welding wireis installed, the side of the wire feeding wheel marked with 1.2 is outside.

③ During installation, be sure toclamp the welding wire in the slot and then clamp it.

2.3. Installation of wire feed pipe

2.3. 1.Loosen the locking screw of the wire feeding tube, insert it into theappropriate position and then lock it.

3.2 Gun head end

3.2. 1After the above operations are linked, prepare the fittings at the nose end andassemble them

3.2.Please note that [connection block] distinguishes models, that is, differentmodels use different connection blocks, and other accessories are the same.

① The connection blocks used for differentfocuses are different. Please use them accordingly.

② Additional connection blocks are required onsome models

Installed as follow

If you use a graphite tube, you need an additional accessory onthe graphite tube, which can be noted when you purchase.

4.Software operation

1. Motor selection: a single motor can beused for single wire feeding. For the standard version, the upper motor is [A]and the lower motor is [B]. If A/B is selected, double wire feeding isperformed.

II. Speed adjustment: parameter range [15 ~600 cm/min].

3. Quick adjustment: Long press to quicklyincrease/decrease the mode switch.

IV. Mode switching: Click to switch to[Pulse Mode].

V. Page switching: Click to switch to[Parameter Setting Page].

VI. Status switching: Click [Stop], and wirefeeding is not possible; Click [Run] Normal Wire Feed.

VII. Manual button: press and hold [Manualwire feeding], and the wire will come out from the motor; Press and hold[Manual Withdrawal] to withdraw the motor.

VIII. Operation indication: [Automatic wirefeeding] is displayed in green, and other States are black.

1. Wire feeding speed: same as [Wire feeding speed] on [Home],control the wire feeding speed during welding, within the range of 15 ~ 600cm/min.

2. Start delay: control the start delay time of the wire feederafter pressing the trigger of the welding gun. Range 0 ~ 2000 ms, usually setto 0. For example, if the start delay is set to 1000ms, press the trigger ofthe welding gun and wait for 1s to start wire feeding.

3. Withdrawal length: control the withdrawal length when [brokenwire] is used to help break the wire. The range is 0 ~ 100mm, usually set to10, which can be increased appropriately according to the thickness of thefield welding wire and the length of the wire feeding pipe.

4. Wire filling length: the length of the wire to be fed after the[broken wire] is drawn back, which is used to compensate for the influence ofthe [drawn back length] and maintain the consistency of the joint in the nextwelding. The range is 0 ~ 100mm, which is consistent with the "pullbacklength" in principle. If the resistance of the wire feeding pipe on siteis large, it can also be larger than the "pullback length"appropriately.

5. Wire filling delay: control the time interval between the wirefeeder's compensation wire feeding and the wire drawing back during [wirebreaking], so as to prevent the welding wire from adhering to the weld seam forthe second time due to too early compensation wire feeding, so as to improvethe effect of wire breaking. Range 0 ~ 2000 ms. Usually set to 0.

6. Speed balance: finely adjust the speed of [motor B] based on[wire feeding speed] to keep the two wires consistent. Range -10 to 10 cm/min,normally set to 0.

VII. System version: The hardware and software versions of theequipment are recorded and provided to the technicians during after-salesservice.

VIII. Communication status: communication status between standardcontrol boards. When normal, [Connected] is displayed. When a fault occurs,[Not Connected] is displayed and [Motor B] is not controlled.

9. Language: indicates the current interface language. Click toswitch the language. The standard edition includes languages [Chinese][Traditional Chinese] [English] [Japanese] [Korean] [Russian] [German] [French][Latin].

10. Save: Save the change of parameters. Please click Save after[Modify Parameters], otherwise the previous parameters will be automaticallyrestored after power failure and restart.

I. Special parameters of pulse: [Pulse period] and [Smoothness]only display parameters and cannot be modified.

2. Average speed: the [overall] wire feeding speed in a pulsecycle. "Average speed" is not affected by "pulse cycle" and"smoothness". Range 15 to 150 cm/min, usually set to 60 cm/min. Youcan click "Number" to input directly from the keyboard.

1. Average speed: the [overall] wire feeding speed within a pulsecycle. "Average speed" is not affected by "pulse cycle" and"smoothness". Range 15 to 150 cm/min, usually set to 60 cm/min. Youcan click the "number" to input directly from the keyboard, or youcan adjust it quickly through the "arrow". Note: The "averagespeed" is not equal to the "manual wire feeding speed".

2. Pulse period: control the [size] of a single [fish scalepattern]. The larger the period is, the larger the single fish scale patternis. Range 100 ~ 1000ms, usually set to 500ms.

3. Smoothness: Control the [interval fluctuation] between twoscales. The smaller the value, the more obvious the overall effect. Range 25%to 80%, usually set to 30.

4. Other parameters are consistent with the effect of continuousmode. Note: The [manual wire feeding/withdrawing speed] [start delay] [wirefeeding delay] of the pulse mode is consistent with that of the continuousmode, which usually does not need to be modified, so no separate adjustmentbutton is set.