SUP-AMF-A Instructions-1.0
Thank you for choosing Super Power Handheld Welding Wire FeedSystem. This user manual provides you with important safety, operation,maintenance and other information. Therefore, please read this user manualcarefully before using this product. To ensure safe operation and optimum product operation, pleaseobserve the following cautions and warnings, as well as other information inthis manual. 1. OverviewThis manual contains a general description of the basicinstallation, factory settings, operation, use, and service of this weldingwire feeder. Super welding wire feeding system is a wire feeding systemlaunched in 2019. The product covers the self-developed control system, and isequipped with the function of drawing back and feeding wire. The product can beadapted to various handheld welding wire feeding systems. 1.1 Operating environment and parameters
1Ensure reliable grounding before power supply of UNK1. 2UNK1 wire feeding wheels are matched with the wire warps and correspond to thewire feeding pipes TheUNK1 wire feed pipe shall not be bent
2.Installation2.1Definition of circuit wiring Two plugs are provided at the tail of the complete machine,which are defined as follows according to different models, and are directlyconnected to the control box.
2.1. 1 conventional wire feeder wiring
2.1. 2 Wire feeder wiring of process library
Except for customized models, all models have the same powersupply, 220V input (support 110V input, need to replace the switching powersupply), and the wire feeding signal is a passive conduction signal. Pleasenote that the main control board of individual models distinguishes the wirefeeder signal ±, please connect according to the line mark
Installationof the welding wire disc/wire feeding wheel of 2.2 ① It is forbidden to use flux-cored wire, and the selection ofwelding wire shall be consistent with the material to be welded. ② There are two wire feeding wheels in total. The two sides are ofdifferent models, corresponding to different core diameters. Please be sure toinstall them accordingly. If 1.2 welding wire is installed, the side of thewire feeding wheel marked with 1.2 is outside. ③ During installation, be sure to clamp the welding wire in the slotand then clamp it.
2.3.Installation of wire feed pipe 2.3.1. Loosen the locking screw of the wire feeding tube, insert it into theappropriate position and then lock it.
3.2Gun head end 3.2.1 After the above operations are linked, prepare the fittings at the nose endand assemble them 3.2.Please note that [connection block] distinguishes models, that is, differentmodels use different connection blocks, and other accessories are the same.
3. Software operation
Figure 1-1 Continuous Mode-Home
The1. "Continuous Mode" indicates that the current wire feeding mode is"Continuous Mode". Click the button in the upper right corner toswitch to the "Pulse Mode". The2. "Wire Feed Speed" controls how fast the wire is fed duringwelding. The range is 15 ~ 600 cm/min, which can be directly input by thekeyboard by clicking the "number", or can be quickly adjusted by the"arrow". Note: "Wire feeding speed" is not equal to"manual wire feeding speed". The3. "Manual Wire Feeding" controls the speed of the motor duringmanual wire feeding, which is usually used for daily debugging of theequipment. Range: 15 ~ 600 cm/min. Press "Manual wire feeding"continuously to change from blue to green. The motor feeds wire continuously at"Manual wire feeding speed". Release the button to stop wire feeding. The4. "Manual Withdrawal" controls the speed of the motor during manualwithdrawal, which is usually used for daily commissioning of the equipment.Range: 15 ~ 600 cm/min. Keep pressing the "Manual Withdrawal" buttonto change from blue to green. The motor continues to withdraw at the"Manual Withdrawal Speed". Release the button to stop withdrawing. The5. "run" and "stop" controls the wire feeder to switchworking status. Click "Run" to change from black to green and"Stop" to black. At this time, it is in the "running"state, and the motor can feed wire normally. Click "Stop" to changefrom black to red and "Run" to black. At this time, it is in the"stop" state, the motor stops working, and no wire feeding orwithdrawal can be carried out. The6. "wire feed indicator" shows the wire feed status while welding.When the welding gun trigger wire feeder is pressed for wire feeding, the"indicator light" changes from black to green, indicating that thewire feeder is operating normally. Note: The "indicator light" willdisplay green only during welding. "Manual wire feeding" and"manual withdrawal" will not change the status of the "indicatorlight". 7."Home". Currently, the screen displays the home page of the wirefeeder system. Clicking is invalid. 8."Settings", click to switch to the "Continuous Mode SettingsPage".
Figure 1-2 Continuous Mode-Setup
1. "Continuous mode setting" indicates that the setting page of the continuousmode of the wire feeder system is displayed on the current screen, and it isinvalid to click. 2. "Wire Feed Speed" is the same as the "Wire Feed Speed"on the first page. Control the speed of wire feeding during welding. The rangeis 15 ~ 600 cm/min, which can be directly input by the keyboard by clicking the"number", or can be quickly adjusted by the "arrow". Note:All parameters on this page can be adjusted by directly clicking the value orclicking the "arrow", the same below. 3. "Start Delay" controls the amount of time the wire feeder delaysstarting after the gun trigger is pressed. Range 0 ~ 2000 ms, usually set to 0.For example, if the start delay is set to 1000ms, press the trigger of thewelding gun and wait for 1s to start wire feeding. 4. "Withdrawal Length" controls the length of broken wire that thewire feeder withdraws when the wire is broken, and is used to help break thewire. The range is 0 ~ 100mm, usually set to 10, which can be increasedappropriately according to the thickness of the field welding wire and thelength of the wire feeding pipe. 5. 'wire supplemen length' controls the length of the compensate wire fedafter the wire feeder is drawn back when the wire is broken, and is used forcompensate the influence of the 'drawn back length' so as to keep theconsistency of joints during next welding. The range is 0 ~ 100mm, which isconsistent with the "pullback length" in principle. If the resistanceof the wire feeding pipe on site is large, it can also be larger than the"pullback length" appropriately. 6. "wire supplement delay" controls the interval time length betweenthe wire feeder compensating the wire feeding and drawing back the broken wirewhen the wire is broken, which is used to prevent the welding wire fromadhering to the welding seam for the second time due to too early compensationof wire feeding, so as to improve the effect of broken wire. Range 0 ~ 2000 ms.Usually set to 0. 7."Language" to display the language text of the current system. Clickit to switch to other languages in the "Language Bar". Note: Thestandard language is simplified Chinese, traditional Chinese, English, Korean,Japanese, Russian, German, French and Latin. If you have other languagerequirements, please contact our company. The 8. "Manual Wire Feeding Speed" controls the speed of "ManualWire Feeding" on the homepage, which is used for daily equipmentdebugging. Range 15 ~ 600 cm/min. Usually set to 300 cm/min. 9. "Manual Withdrawal Speed" controls the speed of "ManualWithdrawal" on the homepage, which is used for daily equipment debugging.Range 15 ~ 600 cm/min. Usually set to 300 cm/min. 10. "System Version" displays the version number of the controlsystem of the wire feeder. Where, "220" indicates the system hardwarepartial version, "601" indicates the system software partial version,and "410" indicates system screen partial version. Note: Thecombination of each part of the version corresponds to each other, and theversions before and after the version shall be consistent in the process ofafter-sales maintenance, otherwise the display may be abnormal or somefunctions may be invalid. 11. "Save" controls the storage action of the parameters of the wirefeeder system, including all parameters on the "Home" and"Setup" pages except for "Language". Click "Hold"to turn from yellow to green, indicating that the hold is successful. Note ①:The "language" of the system is automatically saved; Note ②:After power failure and restart, the system displays the latest saved data, soplease make good use of the save function to avoid the loss of process data. 12. "Back" controls the wire feeder system to switch back to"Home". 13. Help controls the display of the Parameter Description. Click to view"Parameter Description".
Figure 1-3 Pulse Modes-Home
1. "Pulse Mode" indicates that the current wire feeding mode is"Pulse Mode", and it can be switched to "Continuous Mode"by pressing the button. 2. "Pulse Period" and "Smoothness" display the currentparameter values, which cannot be adjusted. See the introduction of the settingpage for details. 3. Average Speed controls the overall wire feed speed for Pulse Mode. AverageSpeed is independent of Pulse Period and Smoothness. Range 15 to 300 cm/min,usually set to 60 cm/min. You can click the "number" to inputdirectly from the keyboard, or you can adjust it quickly through the"arrow". Note: The "average speed" is not equal to the"manual wire feeding speed". 4.Otherkeys and parameters are the same as "continuous mode".
Figure 1-4 Pulse Mode-Settings
1. "Average Speed" controls the overall wire feed speed, the same as"Average Speed" on the first page. 2."pulse period" controls the size of individual fish scales, and the largerthe period, the larger the individual fish scales. Range: 50 ~ 1000ms, usuallyset as 500ms. 3. "Smoothness" controls the fluctuation of the interval between thetwo scales, and the smaller the value, the more obvious the overall effect.Range 10 to 80, usually set to 30. 4.The keys and parameters of other setting pages are consistent with thecontinuous mode. 5.To sum up, "pulse mode" is mainly used for fish scale welding. Theabove parameters are reference values. In actual use, it is necessary to adjustappropriately according to the material of welding wire, the model of weldingwire, the laser power and the width of welding seam in order to obtain theideal effect. Other keys and parameters are consistent with the continuousmode.
4. Treatment scheme without wirefeeding
Operation logic: the wire feeder is connected to pin 5/6 ofsignal interface II of the control box through the two-core plug signal line atthe tail. When the system is running, the 5/6 is connected after the built-inrelay of the main board of the control box is closed, and the wire feederstarts to work. Under the condition that the air and light are dischargedbut the wire is not fed:
First, check the setting of the wire feeder to see if thepulse parameters are normal. Set the data in the red box as shown in the figureas 0 (some versions have no pulse function, so it is not necessary to set it).
After there is no problem, we first determine whether thereis a problem with the control of the wire feeder, click the front panel of thewire feeder [Manual Wire Feeding], and observe whether the wire feeding wheelis running.
① If the wire feeder does not operate or thereis a problem with the wire feeder itself, remove the side cover plate of thecontrol box, press and hold [Manual wire feeding], and measure the voltage atthe motor end of the circuit board. If there is voltage, replace the motor. Ifthere is no voltage, replace the main control board.
② If the wire feeder is running, continue tofollow the following operation: connect the wire feeder signal port with ashort wire. If the wire feeder is not running, it can be determined that thereis a problem with the main board of the wire feeding machine. At this time, themain board of the wire feeding machine needs to be replaced
If the wire feeder is running, it can be judged that thereis no problem with the wire feeder. Check the system motherboard and the signalline.
Unplug the signal line of the wire feeder on the controlbox (5/6 corner of signal interface II), and measure the on-off of 5/6 cornerin the welding state (for individual models, open the IO port for diagnosisfunction). If it is in the path state at this time, the problem of themain control board of the system can be ruled out. Generally, the signal lineis open circuit, which can be confirmed again by using a multimeter. If the circuit is still open in the welding state, itindicates that there is a problem with the motherboard, and contact theafter-sales service for treatment.
When there is a problem with the main control board, theexternal relay can be controlled by the 3/4 pin of the signal interface 2 tocontrol the signal line of the wire feeder for temporary use. The wiringdefinition is as follows (the normally open pin of the relay is used for thetwo-core signal of the wire feeder). |
