SUP-22C InstructionsWuxi Super Laser Technology Co.,Ltd. Product specification SUP-22C
Thank you for choosing Wuxi Super Laser Technology Co.,Ltd. handheld lasercleaning system, and this user manual provides you with important information onsafety, operation, maintenance and other aspects. Therefore, please read this usermanual carefully before using this product. To ensure operational safety and optimal product performance, follow thefollowing precautions and warnings and other information in the manual. 1. Overview This manual covers the general description of the basic installation, factorysetting, operation and maintenance services of SUP series 22C handheld cleaninghead products. SUP22C Laser handheld cleaning head is a newly launched application in thefield of handheld cleaning single motor scanning swing laser head —— hereinafterreferred to as SUP22C. The product covers the handheld laser cleaning head and theself-developed control system, and sets multiple safety alarms and active safety powerfailure, blackout Settings. It is developed on the basis of our mass production ofSUP21C handheld laser cleaning head. Compared with the previous generation, it isfurther improved in insulation, stability, maintenance and other aspects, and has morecompact, lighter and more reliable characteristics. The product can be adapted to various brands of fiber laser, can work stably for along time under 3000W, optimize the control program, so that the overall cleaningeffect is more uniform.
Product features: ● Basic features of products: independently developed control system and structuraldesign, adapt to various cleaning requirements within 3000W, set multiple safetyalarms, simple and flexible operation. ● The whole machine is more stable: all parameters can be seen, and the state of thewhole machine is monitored in real time to avoid problems in advance, facilitatetroubleshooting and troubleshooting, and ensure the stable operation of the hand-heldcleaning head. ● Unique air knife design: the unique exit "air knife" design, can greatly increase thelight port protection gas flow rate, better prevent lens pollution. ● Controlled parameters and high repeatability. Stabilize the mechanical structure andlens state, only to meet the laser power stability, the process parameters must berepeated, greatly improve the efficiency 1.1 Operating environment and the parameters As shown in Table 1.1, the operating environment requirements and mainparameters of SUP22C: Table 1.1 Operating environment requirements and main parameters of SUP22C
1.2 Pay attention to information (1) Ensure reliable grounding before power supply. (2) The laser output head is connected with the hand-held laser head throughQBH, please carefully check the laser output head to prevent dust or other pollution. Please use special lens paper when cleaning the laser output head. (3) If the equipment is not used according to the method specified in the manual, it may be in an abnormal working state and lead to damage. (4) When replacing the protective mirror, please ensure good protection. (5) Please note: for the first time, when the red light can not come out of thecopper mouth, be sure not to shine. 1.3 update log
2. Installation and connection 2.1 Controller interface definition Hand-held laser head controller interface definition as shown in Table 2.1: Table 2.1 Definition of the SUP22C controller interface
2.1.1 Power supply terminal of the controller The power supply end uses 5P interface, with random 24V switching powersupply and ± 15V switching power supply. Please note that the 15V switching power supply distinguishes betweenpositive and negative poles, V1 + 15V, V2-15V, any COM on the 15V switchingpower supply is connected to the 2 pin GND! Please note that the switching power supply must be grounded! 2.1.2 The LCD screen terminal of the controller LCD screen wiring is random and connected directly. See Table 2.1 above forspecific definition. 2.1.3 Controller signal interface 1 Signal interface 1 uses 8P interface and is the input signal interface, and thedetailed interface definition is shown in Table 2.2:
2.1.4 Controller signal interface 2 Signal interface 2 uses 6P interface and detailed functional definition is shown inTable 2.3:
2.1.5 Controller signal interface 3 The signal interface 3 uses the 7P interface, and the detailed functional definitionis shown in Table 2.4:
Click for details: Laser wiring definition logic 2.2 Terminal block diagram of the controller
Note: The ground wire of the switch power supply must beeffectively grounded! Note: Both the ± 15V switching power supply COM end and the +24V switching power supply-V (0V) end should be connected to theGND. The switching power supply shell must be connected to theearth, otherwise there may be no light and other abnormalities. 2.3 Optical fiber input interface SUP cleaning head is suitable for the vast majority of industrial laser generators, commonly used optical fiber joints including IPG, Ruike, Chuangxin, Feibo, Spurs, Jept, Kaplin, etc. The optics must be kept clean, all dust must be removed before use, and the torch head must be placed horizontally to prevent dust from falling into theinterface. method of erection 2.4 Protect the gas and water cooler interface The water pipe and gas pipe interface can be installed with a hose with outerdiameter 6mm inner diameter 4mm. Access and exit pipeline of waterway (regardlessof entry and exit direction) The cooling system distinguishes the waterway part of the shampoo and the waterwaypart of the optical fiber head in series, as shown in the figure below:
2.5 The connection interface between the cleaning gun and thecontrol box The handheld cleaning head is connected to the control box through a group of "multi-function system connecting cables". The handheld cleaning head is the aviationplug female head, and the control box end is the aviation plug male head. The six-corewire gun body controls the light and temperature monitoring, and the two-core andfive-core wires are the vibrator motor control line. 3. The Control Panel Operating Guide This article describes the software description of version number V5.80-642-554, you can view the system version through the monitoring page。
① This interface can see the current process parameters (this page can notmodify the process) and instant alarm information. ② Power ault default ON, red light default LINE, When the display OFF will not send an enabling signal to the laser and can be used totest the vent functionClose the red light indicator and show that the "DOT" motor stops swinging, whenthe red light is a point to adjust the center ③ "Safety lock", when the gun body "safety lock" is opened, the displayed green"ON" can be normally illuminated, and the closed red "OFF" can not shine.
① The process interface contains the process parameters of debugging, click thebox (red) to modify, click OK, and then save in the quick process, click import(modify-save-import). ② The scan frequency range is 30-100 HZ, and the scan width range is 0 ^ 300mm. (Common scanning speed: 50 hz, and 300mm in width). ③ The peak power should be less than or equal to the laser power of theparameter page (if the laser power is 1000W, this value is not higher than 1000). ④ Duty cycle range 0 to 100 (default 100, usually not changed). ⑤ The pulse frequency range is recommended from 5-5000Hz (default 2000, usually not changed). ⑥ Click the HELP button on the top right to get more relevant parameterexplanations. ⑦ Endpoint optimization: range-30~30, which can eliminate the phenomenon ofuneven light out at both ends of the cleaning track, and different scanning frequenciescorrespond to different optimal parameters. The default is 0, please adjust to the idealstate according
Password: 123456 ① The laser power is the power of the used laser, please fill in correctly. ② The default gas delay default 200ms, range 200ms-3000ms. ③ From N1% of process power to 100%; from 100% of process power to N2;(as shown in the figure below).
Generally, the preset switch light power is 20%, and the switch light step timeis 200ms ⑤ The maximum temperature alarm valve value is 65℃. When the value is setto 0, the temperature alarm is not detected. ⑥ Scan correction coefficient range 0.01~4, coefficient target line width /measured line width: the default is 1.0. ⑦ Laser center offset-75~75mm, reduced to the left, increased to the right shift, applied to adjust the red light center ⑧ The pressure / water cooler / laser alarm level signal is low level by default. When this alarm signal is used, if the external pressure alarm is installed, it will bechanged to high level, otherwise abnormal alarm will appear, and other alarm signalsshould be the same. ⑨ Click the "Chinese" button, you can switch to other languages in the languageselection bar. Currently, the standard version supports eight simplified Chinese, traditional Chinese, English, Japanese, Japanese, Korean, Russian, German andFrench. Please contact us if necessary.
⑩ This page is the setting page help page, long press "Restore factory Settings"for 3 seconds, can restore all set parameters to "factory parameters", long press "Saveas factory settings" for 3 seconds, can set the current set parameters to "factoryparameters".
Click on the "Head Model" area to select the scan width corresponding todifferent focuses.
This page displays the status of each signal and the equipment information ① Laser trigger signal: when the trigger is pulled, this state changes from gray togreen. ② Laser / water cooler / air pressure alarm signal: the output signal is displayedin the middle of the high and low level page set for monitoring it, and when the signalis output, the green signal is displayed by gray. ③ Equipment authorization: the equipment can be authorized for the use time, when the equipment is used for more than the set time, the authorization will beterminated. ④ Light time: Click "Device Authorization", enter "FFFFFFBB001" on thepassword page to open the timing, enter "FFFFFFBB000" to clear the data and stopthe timing. ⑤ System version: three sets of numbers, the first group is hardware version, thesecond group is microcontroller program version, the third group is touch screenversion.
Click the Diagnostic-button to enter the diagnostic page. Under this page, thelaser will not emit light, and can independently output "PWM", "laser enabling", "airvalve enabling", "analog" through "switch control", compare the detection value tojudge whether the control box and theoretical value function is normal. 4. Maintenance Maintenance and replacement method of related lenses: ① Before operation, please clean your hands and dry them, and then wipe themwith cotton and alcohol again. ② Open the protective mirror in a relatively dust-free place, focus the mirrorcompartment cover, pull out the lens bracket, do a good job of protection (beautifulpaper cover), check the protective lens, if there is an obvious burning point on the lenssurface, should be directly replaced. ③ Then check the white storage seal ring under the lens.(If the storage sealingring cannot be used, it must be replaced immediately. ④ Wipe the warehouse mouth and the inside of the warehouse cover with acotton ball dipped in alcohol, quickly insert the protective lens bracket into theprotective mirror compartment, and lock the screws. 5. Common exception handling 5.1 Warning of laser / water cooler / air pressure alarm ① If the above alarm does not use the alarm signal, please change the alarm levelof the screen setting page. ② If the alarm appears in the above alarm signal, check whether the alarm or thehigh and low level of the alarm signal is set correctly. 5.2 Screen not bright / click not responsive ① The screen is not bright, make sure that the controller is electrified. Checkwhether the controller and the four-core wire of the screen are connected correctly, and whether the voltage of the 1st foot and the 4th foot 24V is normal. ② If it is not clicked in normal use, check whether the temperature of the wholemachine is too high. ③ Click unable to input, check whether the wiring between the controller and thescreen is correct, and whether the second and third feet are normal. See 2.1.2controller display end for details. ④ Newly installed equipment click no reaction may be the system version doesnot match, use the SD card to rebrush the program can be, please ask us for thespecific version. 5.3 No light ① Check whether there is an alarm prompt on the home page, and whether thelaser enabling system is ON; ② Check whether the trigger signal and safety lock signal of the monitoring pageare displayed in green during cleaning; ③ Check whether the PWM, laser enabling and analog output of the monitoringpage are normal during cleaning. If the above conditions are normal, check the laser for abnormal alarm. Example: the air supply wire but not the light, for the laser fault or laser wiringerror. If neither air nor wire supply, the input signal may be missing, see: 2.1.3Controller signal interface 1. 5.4 Suddenly stop producing light during processing Check whether the safety ground lock and other alarm of the monitoring interfaceare normal. appendix Three-phase power wiring reference: Note: Two-phase or three-phase electricity depends on the power supply requiredby the laser and the chiller, rather than the amount of wire harness.
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